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Cylinder head

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12 Feb 2015 20:27 #137749 by Rhinoman
Replied by Rhinoman on topic Cylinder head
You can download the service manual here:

www.rhinoman.org

Some Suzukis and a bunch of motorcycles.
The following user(s) said Thank You: troggy

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13 Feb 2015 08:30 #137769 by troggy
Replied by troggy on topic Cylinder head
Fantastic, that will make things MUCH easier, many thanks! :cheer:

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14 Feb 2015 17:04 #137931 by troggy
Replied by troggy on topic Cylinder head
Ok, got started today.

Went through re test and passed on lambda emissions ( praise the lord!) then home to take it all to bits.Engine flush and oil dropped, rad out fan off, exhaust manifold off, rocker cover off.

Daughter dragged me out with dogs to beach.

Everything going too easy, it's suspicious. It's quiet....... too quiet.

Back to it on monday.

Ta for the help so far, please standby for emergency assistance!

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14 Feb 2015 20:04 - 14 Feb 2015 20:06 #137953 by mickt
Replied by mickt on topic Cylinder head
Whilst the head is still on and the rad off flush the coolant system in both directions remembering to have the heater set to hot. Then give the rad a good two way flush and the matrix a good blow through.
Out of interest, why are you taking the head off if the engine is working ok enough to pass the emissions?
Last edit: 14 Feb 2015 20:06 by mickt. Reason: Further information added

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15 Feb 2015 08:41 #137986 by troggy
Replied by troggy on topic Cylinder head
I boiled it up due to a duff thermostat, which caused a coolant pipe to split and I think caused a head gasket leak, not to mention bits of the burst pipe rubber floating about in the coolant.

Replaced thermostat but result has been coolant presurising, kicking water out through the expansion tank.

Drivable but have to watch temp closely and stop every 15 miles or so to let it cool and top up with water.

Thankfully no oil/water mix but you can hear the gas bubbling out into expansion tank when I stop.

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15 Feb 2015 19:56 #138026 by mickt
Replied by mickt on topic Cylinder head
Might be the pressure cap. You can do a sniff test to check if the gasket has gone.

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