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Jimny Clutch Problems

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09 Jan 2014 07:28 - 09 Jan 2014 07:31 #99744 by ands
Replied by ands on topic Jimny Clutch Problems

robs5230 wrote:

ands wrote:

BensJimny wrote: After a new clutch plate and throw out bearing resulted in no difference except for a lower biting point, i figured out the problem: As a jimny has a cable clutch, unlike a hydraulic clutch, after a while it will clog up with dirt, and result in it sticking and grinding on the inner metal sheathing of the clutch cable housing, removing the cable at both ends and re positioning along with a full coating of white lithium grease inside the cable housing it was running smoother, faster and no longer pinging up at the last second resulting in stalling, a bit of grease on the pedal bracket as well now means i'm enjoying gear changes much like those in the fast and the furious! would recommend after serious off roading (as its prone to clogging with dirt) or as a quick service as there was a big difference for me and was a 10 minute job! enjoy!



thanks for the tip. I will have my clutch cable removed and lubed with silicone grease this weekend. will spray it first with silicone oil then add some synthetic lithium grease and try it out first.


be careful with silicone oil / grease . i don't think it's for a metal to metal application. white lithium grease would be better.


got it. will use this grease first

Last edit: 09 Jan 2014 07:31 by ands.

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10 Jan 2014 04:24 #99917 by ands
Replied by ands on topic Jimny Clutch Problems
ok, just an update.


after spraying a generous amount of the White Lithium Grease on the clutch cable (did not remove the cable from the pedal), the pedal feel became much much softer. Here is the problem, after several km, the clutch pedal became difficult to step at again. i do not think that the clutch system is sliding at all.

so i guess i have to spray more white lithium grease on to the cable?

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  • Dave cc
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10 Jan 2014 07:38 #99924 by Dave cc
Replied by Dave cc on topic Jimny Clutch Problems
cables tend to be lined if the liner is worn or damaged better just to replace

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18 Jan 2014 05:52 #100948 by ands
Replied by ands on topic Jimny Clutch Problems
Ok, so i have already replaced the clutch cable with the OEM one. Now it feels a lot better to step on the clutch

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