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Oil leak at gear selector

  • jtayl153
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27 May 2014 01:04 #116413 by jtayl153
Oil leak at gear selector was created by jtayl153
SO I have this oil leak. Its coming from the gear box where the gear selector enters the gearbox.

This week I want to fix it, i'll need some new O-rings and what not but Im looking for advice.

What do I need to dismantle to fix it?
Can it be done externally, from the outside, or must it be done internally, by pulling the entire gearbox off?

Anyone done this one before?

Cheers

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  • Tasscorp
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27 May 2014 01:14 #116414 by Tasscorp
Replied by Tasscorp on topic Re:Oil leak at gear selector
I have never dissasembled that part but this is the case where you can download a copy of the service manual so you can see what are you going to find inside and save you time and money


"Si no entiende lo que escribí, es por que lo hice desde mi iPhone"

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  • gus2000
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27 May 2014 16:12 #116453 by gus2000
Replied by gus2000 on topic Oil leak at gear selector
Hello everyone. Steps for replace oil seal where the gear selector enters the gearbox

Photos and work for my friend Diego

Your need replace two oil seal, number 17 and number 6 in the image

[img]http://s25.postimg.org/h2vh3b4i7/1_17_6_resize.gif (Suzuki part number for g13bb gearbox, for m13a is different) [img]http://s25.postimg.org/jb9nknbm7/2_resize.jpg[/img]

Extract the gearbox of the vehicle and remove cases number 1 and 30 (in the first image)







Observe the linear bearing ball, is very interesting…..





Clean all parts, and replace the oil seals, verify the integrity of the 9 and 21 boot





Thanks Diego.

Gustavo

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  • jtayl153
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28 May 2014 00:42 #116490 by jtayl153
Replied by jtayl153 on topic Oil leak at gear selector
Awesome diagrams and pics mate.

I've been to my mechanic and gear box specialist. I had both of them scratching their heads. Where the seals are is dry, but theres oil further along.

Turns out that the previous owner of the car, or someone who serviced it, tried to top up the gearbox oil through the gear stick connection in the floor of the car (from the inside). Thats why theres oil present, but not from either the seals, from the selector box - where there shouldn't be oil, maybe a bit of grease, but no oil in this amount!

Solution: degrease it and spray it with a hose and monitor.

My initial thought was that the car is a bit young for gearbox seals and bearings to be failing. Only done 20000kms!

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05 Dec 2016 21:47 #175321 by Keithy
Replied by Keithy on topic Oil leak at gear selector

gus2000 wrote: Hello everyone. Steps for replace oil seal where the gear selector enters the gearbox

Photos and work for my friend Diego

Your need replace two oil seal, number 17 and number 6 in the image

[img]http://s25.postimg.org/h2vh3b4i7/1_17_6_resize.gif (Suzuki part number for g13bb gearbox, for m13a is different) [img]http://s25.postimg.org/jb9nknbm7/2_resize.jpg[/img]

Extract the gearbox of the vehicle and remove cases number 1 and 30 (in the first image)







Observe the linear bearing ball, is very interesting…..





Clean all parts, and replace the oil seals, verify the integrity of the 9 and 21 boot





Thanks Diego.

Gustavo


Tidy work Gustavo!

Just sent Martin a request for item 6....mines....tearful ;-)

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06 Dec 2016 12:10 #175329 by mlines
Replied by mlines on topic Oil leak at gear selector
£3.24 each plus postage

Martin

2003 M13 early KAP build.
3" Trailmaster lift with 1.5 Spacers on front
Customised winch bumper and roll cage
235/85R16 Maxxis Bighorns on 16" Rims, 4:1 Rocklobster, Rear ARB locker and on-board air
Corrected arms all-round, rear disks, Recaro seats and harnesses

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