An area for non Suzuki Jimny related chat. Keep it clean etc. as this is a public forum with young readers.

Wrong snorkel template?

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28 May 2020 15:39 - 28 May 2020 18:37 #222933 by HUN
Wrong snorkel template? was created by HUN


Nope. Just kidding.


I just had more trouble in the last 6 months with my gearbox than others in their lifetime. This week I will fit my gearbox 4th time...after a full reconditioning of the gearbox the input shaft oil seal was leaking. I have replaced all seals every time then refilled the box before went for a test drive. This time I changed the bell housing and input shaft also because I suspect the old one worn or might be damaged somehow? Regardless I'm prepared to take it apart again but with less effort than previously. At least refill will be easier...hence this 50mm hole. Rubber grommet is on the way!

TrailMaster 2" lift kit
Full floating rear axle conversion, JB underbody guards & recovery points
ORE transfer box HD brackets
T-Max split charge system
X-Shock Dakar ceramic clutch kit & roof rack
Flo-Flex castor polybushes
Kumho KL71 tyres
AVM manual hubs
ORA radius arm guards
Push-fit breathers
Last edit: 28 May 2020 18:37 by HUN. Reason: Typo..

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28 May 2020 22:33 #222958 by jackonlyjack
This modification is on my to do list :)
Also going to make chassis gear box cross member removable ;)

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29 May 2020 07:40 #222975 by HUN
Replied by HUN on topic Wrong snorkel template?
Ahh, that's my dream modification! :woohoo: I wish someone near by could do it for me properly! :blink:
I guess you will need to separate the body from chassis to make a decent weld around the mating plates?


TrailMaster 2" lift kit
Full floating rear axle conversion, JB underbody guards & recovery points
ORE transfer box HD brackets
T-Max split charge system
X-Shock Dakar ceramic clutch kit & roof rack
Flo-Flex castor polybushes
Kumho KL71 tyres
AVM manual hubs
ORA radius arm guards
Push-fit breathers

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29 May 2020 10:42 #222978 by jackonlyjack

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29 May 2020 12:41 #222984 by sniper
Replied by sniper on topic Wrong snorkel template?

HUN wrote: Ahh, that's my dream modification! :woohoo: I wish someone near by could do it for me properly! :blink:
I guess you will need to separate the body from chassis to make a decent weld around the mating plates?


Make the flange faces so that they fit over the remaining stub on the body side, so a full 360 weld can be done on the internal faces and then grind flat to make the flange face..... That with an external weld to as much of the butt as you can get reach, will be bombproof.....

sniper

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29 May 2020 17:56 #222996 by X8GGY
Replied by X8GGY on topic Wrong snorkel template?
Hmmm, interesting!

Perhaps you could sketch up a template with reference measurements for others to get the hole in the right place? ;)

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