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Replacing air hub pipes with silicone hose.

  • Gromit
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09 Oct 2011 17:16 #23351 by Gromit
Replaced the pipes on the new Black Jimny with copper pipe but I have an advantage, I'm a gas fitter and I have a pipe flaring/swaging kit and soldering gear :-)

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  • Az1987
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09 Oct 2011 20:36 #23389 by Az1987

X-Eng Simon wrote:

Az1987 wrote: On all UK spec jimnys(1998 on)


Not on mine! It's a 1999 Soft Top.

Si


Mine is the same year and has them, they all left the factory with them for the UK Market (worked at Suzuki main dealer for 3 year) yours must have had them changed at some point or is one of the many Spanish built odd balls driving around .

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  • jo king
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10 Oct 2011 06:12 - 10 Oct 2011 06:33 #23398 by jo king
Hi here is some pics of what works for me.;)
Last edit: 10 Oct 2011 06:33 by jo king.

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  • goatboy
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10 Oct 2011 09:50 #23410 by goatboy

Fuzzoire wrote: All fixed and working fine.:cheer:
What a difference fixing the solenoids has made, the hubs are very quick to engage and disengage.
Let it snow, let it snow, let it snow.:laugh:


Good work getting it sorted!
What exactly did you do to the solenoids to get them working?
My system seems to be a bit tempramental (spelling?) so I want to give it an overhaul before it gets too cold.
That or throw it in the bin...

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  • Fuzzoire
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10 Oct 2011 10:03 #23411 by Fuzzoire
I did exactly what facade suggested in an earlier post #23278 with a little gentle tapping from a small hammer and some WD40. I used a 12v battery from our house alarm on the kitchen table to get it going. The lock solenoid VSV2 was fine it was VSV1 the unlock solenoid that gave me problems.

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10 Oct 2011 13:04 #23417 by mlines
Pictures from James....


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Martin

2003 M13 early KAP build.
3" Trailmaster lift with 1.5 Spacers on front
Customised winch bumper and roll cage
235/85R16 Maxxis Bighorns on 16" Rims, 4:1 Rocklobster, Rear ARB locker and on-board air
Corrected arms all-round, rear disks, Recaro seats and harnesses
Attachments:

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  • goatboy
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10 Oct 2011 13:10 #23418 by goatboy
Thats not the standard route is it?
Mine go a completely different way... :dry:

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10 Oct 2011 13:42 #23421 by mlines
Yours should drop down onto the Diff in the centre of the axle if they are routed normally, this makes for a shorter "flex" in the system.

Very early Jimnys drop them onto the Leading arms.

Martin

Martin

2003 M13 early KAP build.
3" Trailmaster lift with 1.5 Spacers on front
Customised winch bumper and roll cage
235/85R16 Maxxis Bighorns on 16" Rims, 4:1 Rocklobster, Rear ARB locker and on-board air
Corrected arms all-round, rear disks, Recaro seats and harnesses

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  • jimny extreme
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18 Oct 2011 14:16 - 18 Oct 2011 14:16 #23931 by jimny extreme
Replied by jimny extreme on topic Re: Replacing air hub pipes with silicone hose.
i don't see why either the silicone or copper or a mix of the two wouldn't work, only advice I'd give is don't fix them to the leading arm with tywraps try to keep the screw fixing. One of mine had broken and i put a tywrap round it but it got broken on the first outing.
cheers,
John

I used 4mm or 3/16 which ever that they use for some lorry air brakes worked a treat and i re routed it so i dint have to tirap it to the leading arm as both my bols were snapped off in the hole long ago. works a treat never had any problems since.
Last edit: 18 Oct 2011 14:16 by jimny extreme.

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  • jimny extreme
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18 Oct 2011 14:18 - 18 Oct 2011 14:20 #23932 by jimny extreme
Replied by jimny extreme on topic Re: Replacing air hub pipes with silicone hose.

Johnniehec wrote: i don't see why either the silicone or copper or a mix of the two wouldn't work, only advice I'd give is don't fix them to the leading arm with tywraps try to keep the screw fixing. One of mine had broken and i put a tywrap round it but it got broken on the first outing.
cheers,
John

I used 4mm or 3/16 which ever that they use for some lorry air brakes worked a treat and i re routed it so i dint have to tirap it to the leading arm as both my bols were snapped off in the hole long ago. works a treat never had any problems since..
like john said earlier on in this post tiraps to the leading arm are not the way forward.

Last edit: 18 Oct 2011 14:20 by jimny extreme.

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  • Laminak
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17 Jul 2012 12:57 #44330 by Laminak
Hi Guys B)

What do you think about vaccum silicone hose?
www.auto-performance.co.uk/product_info....9_91&products_id=568

Is it good for the replacement of the "HOSE, SPINDLE VACUUM 4WD" ?

Do you use 3mm hose ?

Thanks for your help B)

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  • Sponnie
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17 Jul 2012 19:27 #44389 by Sponnie
Replied by Sponnie on topic Replacing air hub pipes with silicone hose.
Jo King's 'upgrade' has been 100% reliable for me.

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