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Re:2001 Jimny 4WD won't stay engaged

  • AWG81
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20 Dec 2019 17:55 #216639 by AWG81
2001 Jimny 4WD won't stay engaged was created by AWG81
Hi all, I’ve just got hold of a 2001 Jimny and have a problem with the 4WD. I’ve searched here but can’t find the specific problem I have. When shifting from 2H to 4H with the floor lever, the 4WD light comes on and the hubs engage ok but when I let go of the lever the light goes off and the hubs disengage again. If I apply backwards pressure on the lever, the 4WD light comes back on and the hubs engage again - basically I can’t get it to stay in 4WD unless I’m touching the lever. I’m assuming a switch problem but I wondered if this indicated an issue with the switch on the transfer case or if there was another one associated with the selection lever?

Thanks for your help!

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20 Dec 2019 19:30 #216644 by jackonlyjack
Not heard this problem
Have you checked the transfer mounting brackets
these are cast ally and break
so it could be box alignment issue

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  • Lambert
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21 Dec 2019 03:40 #216654 by Lambert
Seconded. It is usually the push button box that tends to give switching issues. Does it make any kind of heavy clunky noise ? Welcome to the forum.

Temeraire (2018 quasar grey automatic)
One of the last 200ish of the gen3s, probably.
Bellerophon (2024 grello van daily
ADOS Attention Deficit Ooooh Shiny!

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  • AWG81
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21 Dec 2019 09:09 #216658 by AWG81
Replied by AWG81 on topic 2001 Jimny 4WD won't stay engaged
Thanks both for the reply - I've not checked the mounting brackets yet, will have a look today (if it ever stops raining). No heavy clunking noises - I can hear a normal sounding click when the hubs engage, and then another click when they disengage and the light goes off. I don't think the 4WD has ever been used before.

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  • AWG81
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21 Dec 2019 09:44 #216660 by AWG81
Replied by AWG81 on topic 2001 Jimny 4WD won't stay engaged
Yes, it does the same in 4LO but the light stays on for a bit longer before it goes out.

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