A place for more technical discussions. Please make sure you post in the correct section on the site, this way it keeps the site tidy AND ensures you get a more relevant answer.
SJ Vitara Jimny diff compatibility.
27 Jan 2016 23:53 #161350
by Busta
SJ Vitara Jimny diff compatibility. was created by Busta
I have been trying to work out the compatibility between axle parts from various suzuki 4x4s and haven't been able to find a definitive resource. Is there somewhere I could find this information?
I'd like to know which carriers fit in which third members, which crown wheel and pinions are interchangeble, which lockers can be made to fit where etc.
I know there is a lot of options for swapping between Jimny rear, vitara front and SJ413 front and rear diffs, but what about Jimny front? Are the crown and pinion the same as the rear? The side gears are 22 spline but is the rest of the diff the same as the rear/SJ/Vitara?
I've read Dave (S200KYS) thread on fitting a Vitara LSD in a Jimny front axle which was very helpful but there's still lots I can't work out!
I'd like to know which carriers fit in which third members, which crown wheel and pinions are interchangeble, which lockers can be made to fit where etc.
I know there is a lot of options for swapping between Jimny rear, vitara front and SJ413 front and rear diffs, but what about Jimny front? Are the crown and pinion the same as the rear? The side gears are 22 spline but is the rest of the diff the same as the rear/SJ/Vitara?
I've read Dave (S200KYS) thread on fitting a Vitara LSD in a Jimny front axle which was very helpful but there's still lots I can't work out!
Please Log in or Create an account to join the conversation.
Less
More
- Posts: 3727
- Thank you received: 923
28 Jan 2016 09:27 #161359
by X8GGY
Replied by X8GGY on topic SJ Vitara Jimny diff compatibility.
Rockwatt had to machine my front (Calmini LSD) crown wheel carrier down to get the crown wheel to line up properly with the pinnion, so it wasn't a straight swap...
See how the carrier has been machined down quite thin to get the crown wheel in the right position?
... but he made it fit of course!
I also had to widen the slot in the diff mounting flange in the axle slightly to to get the crown wheel into the axle...
It's in though!
See how the carrier has been machined down quite thin to get the crown wheel in the right position?
... but he made it fit of course!

I also had to widen the slot in the diff mounting flange in the axle slightly to to get the crown wheel into the axle...
It's in though!

Please Log in or Create an account to join the conversation.
- Rockwatt
- New Member
-
Public
Less
More
- Thank you received: 0
29 Jan 2016 22:48 #161466
by Rockwatt
Replied by Rockwatt on topic SJ Vitara Jimny diff compatibility.
Jimny front diffs are high pinion and are only fitted to jimnys and coil sprung samurai's/sierras the carrier is is smaller and bearing journals are also smaller.
If your looking for a resource of all the info you could try drilling into my head lol ! might be scary what you find in there! Some say..........
If your looking for a resource of all the info you could try drilling into my head lol ! might be scary what you find in there! Some say..........
Please Log in or Create an account to join the conversation.
- OllieNZ
- New Member
-
Public
Less
More
- Thank you received: 0
30 Jan 2016 07:47 #161473
by OllieNZ
Replied by OllieNZ on topic Re:RE: SJ Vitara Jimny diff compatibility.
Fancy drawing up a list?Rockwatt wrote: Jimny front diffs are high pinion and are only fitted to jimnys and coil sprung samurai's/sierras the carrier is is smaller and bearing journals are also smaller.
If your looking for a resource of all the info you could try drilling into my head lol ! might be scary what you find in there! Some say..........
Please Log in or Create an account to join the conversation.
- Rockwatt
- New Member
-
Public
Less
More
- Thank you received: 0
30 Jan 2016 09:32 #161479
by Rockwatt
Replied by Rockwatt on topic Re:RE: SJ Vitara Jimny diff compatibility.
If you ask a specific question then I'm happy to answer but I simply don't have time to do a complete breakdown sorry .
Please Log in or Create an account to join the conversation.
30 Jan 2016 09:47 #161480
by Busta
Replied by Busta on topic SJ Vitara Jimny diff compatibility.
So Rockwatt, from what you did with Dave's LSD it seems with a machined Jimny front crown wheel and 26 spline half shafts the larger diff carriers can be fitted into the front axle?
Is there any way to fit a lock right in the front and keep 22 spline half shafts? I'm guessing not without machining new side plates for the diff.
Is there any way to fit a lock right in the front and keep 22 spline half shafts? I'm guessing not without machining new side plates for the diff.
Please Log in or Create an account to join the conversation.
Time to create page: 1.149 seconds