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Winch Power Cable

  • Gary Whenmouth
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27 Jan 2011 19:02 #10434 by Gary Whenmouth
Winch Power Cable was created by Gary Whenmouth
Hi, just currently collecting bits to wire up my 10,000lbs superwinch.

www.superwinch.com/products/productdetai...3.82806.0.0.0?pp=12&

Planning on a 200amp split charge relay and fitting a large truck battery in the boot. Just wondering what size cable to run between the winch and battery considering the max line pull is rated at 350amps. It seems most cost effective to buy a quality set of jump leads just for the cable. Im wondering what others have used?

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  • jimjiminyjay
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27 Jan 2011 19:59 - 27 Jan 2011 20:02 #10437 by jimjiminyjay
Replied by jimjiminyjay on topic Re: Winch Power Cable
A good cheap option is a power cable from an accident damaged e46 bmw, they run the length of the car so are plenty long enough, and when a bmw is in an accident it blows a small airbag connector off of the end rendering them useless for there bmw purpose, so secondhand should cost you very little, there are a few different ones increasing in size for the diesel versions but even the petrol persion has a very thick cable, hope this is of some help, but as a said you would want a lead with a blown end from a breakers as undamaged ones are fortunes.
Last edit: 27 Jan 2011 20:02 by jimjiminyjay.

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27 Jan 2011 23:54 #10448 by kirkynut
Replied by kirkynut on topic Re: Winch Power Cable

jimjiminyjay wrote: A good cheap option is a power cable from an accident damaged e46 bmw, they run the length of the car so are plenty long enough, and when a bmw is in an accident it blows a small airbag connector off of the end rendering them useless for there bmw purpose, so secondhand should cost you very little, there are a few different ones increasing in size for the diesel versions but even the petrol persion has a very thick cable, hope this is of some help, but as a said you would want a lead with a blown end from a breakers as undamaged ones are fortunes.


Oh No, No, No ,No, No!

That winch could draw 300 amps under full load! So BMW power cable will fry!

You need 50mm sq power cable or some people use thick welding cable - see:

www.vehicle-wiring-products.eu/VWP-onlin...ble/batterycable.php

for suitable cable.

Do Not skimp on winch power cable or at best your winch won't work well and at worst you'll have a little bonfire in your Jimny!

Use a proper Isolator too and proper connectors. None of it's cheap but neither is a burnt out Jimny!

Kirkynut

The underdog often starts the fight, and occasionally the upper dog deserves to win - Edgar Watson Howe.

My Jimny Thread Here: www.bigjimny.com/index.php/forum/8-my-ji...on-continues?start=0
The following user(s) said Thank You: Gary Whenmouth

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28 Jan 2011 13:42 #10468 by Obarno
Replied by Obarno on topic Re: Winch Power Cable
Couldn't agree more, and also run the negative back to the battery as well. Don't rely on an earth through a bolt locally to the winch.

Manual VVT, 2 1/2" lift, ORA castor corrected arms, 2" ORA body lift, 4:1 transfer box, Uprated front shafts & CVs ERM , ARBs back & front 3.9 diffs, 6 point cage, ORA winch bumper - Superwinch EP9, ORA rear bumper, ORA axle truses, Diff guards ERM , TBR tank guard, Snorkel, Kumho KL71.30.9.50 15

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  • Gary Whenmouth
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28 Jan 2011 16:45 - 28 Jan 2011 16:52 #10482 by Gary Whenmouth
Replied by Gary Whenmouth on topic Re: Winch Power Cable
Thanks Robert, great link, they seem to have everything I need to make up a split charge system and power to the winch. It's going to be an expensive install but don't fancy ending up in flames! I cannot believe the previous owner had run the cables straight to the main battery and had not fried it, or shorted the positive connections to earth ( I should have taken photos !) Dangerous!.

I'm considering buying these 50mm jump leads as I can chop off the croc clips and the cable is of correct spec, also it works out much cheaper.
www.workshopping.co.uk/product/Commercia...900-Amps/BC-JL50-5M/
Last edit: 28 Jan 2011 16:52 by Gary Whenmouth.

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  • vitara_mad
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28 Jan 2011 17:54 #10488 by vitara_mad
Replied by vitara_mad on topic Re: Winch Power Cable
how about this it will be about £30 cheaper than buying them booster cables for the same amount of cable

cgi.ebay.co.uk/WELDING-CABLE-365A-50MM-R...&hash=item5192e8e73b

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