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Electrical assistance. Headlights.

  • Lambert
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02 Sep 2019 11:28 #212977 by Lambert
Whatcha. My near side headlight motor that adjusts for load is making a funny noise. It's sort of shunting the motor back and forth but without moving the headlight. The adjustment is fine and works well. Plug and unplug hasn't affected it and neither is wiggling the wires. Oh and its intermittent. Before I start pricing up a replacement can any of the electrical wizards offer advice?

Temeraire (2018 quasar grey automatic)
One of the last 200ish of the gen3s, probably.
Bellerophon (2024 grello van daily
ADOS Attention Deficit Ooooh Shiny!

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02 Sep 2019 16:43 - 02 Sep 2019 17:06 #212991 by facade
The position sensor inside the motor unit is likely dirty/worn out. I'm sure I read on here once about opening the adjuster up to clean it, but I can't find the thread. The lights stay in one position all the time, and it causes wear in one spot, like the noisy volume control on an old fashioned radio.

If you take the adjuster off the headlight- it does come off, there is a ball & socket joint, and open it up, there will be a little peg on the screw mechanism that slides a small volume control up and down on the circuit board- that is what wants cleaning (well replacing really, but you won't get one)

My offside one used to suffer from this, there is a sort of odd cross between a scrunching noise and a high pitched whine, took me a while to trace it to the level motor.

On mine, waving the lights full up and down and back a couple of times with the control on the dash fixed it for a few weeks, as did simply adjusting the lights by one click, so the sensor is in a different place.

I have an idea that Martin unplugged one of his- it freezes the light in position, because of this.

If it suddenly breaks, go back to the last thing that you did before it broke and start looking there :)
Last edit: 02 Sep 2019 17:06 by facade.
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02 Sep 2019 17:52 #213007 by Lambert
Nice one thanks. I will have it in bits in due course, give it a clean.

Temeraire (2018 quasar grey automatic)
One of the last 200ish of the gen3s, probably.
Bellerophon (2024 grello van daily
ADOS Attention Deficit Ooooh Shiny!

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02 Sep 2019 18:13 #213011 by facade
This isn't a jimny, but it should give the general idea


If it suddenly breaks, go back to the last thing that you did before it broke and start looking there :)
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02 Sep 2019 18:24 #213013 by Lambert
That's brilliant. Thanks for the advice. Just need some contact cleaner now.

Temeraire (2018 quasar grey automatic)
One of the last 200ish of the gen3s, probably.
Bellerophon (2024 grello van daily
ADOS Attention Deficit Ooooh Shiny!
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02 Sep 2019 19:36 #213023 by facade
I'm pleased that you are happy to have a go- take a few pictures, they might help someone else. B)

Make sure that sensor potentiometer engages correctly, if it doesn't the motor just keeps running and hits the end of the movement, it buzzes I think, it jumps out of engagement on some types for no reason.

The whole thing is just a servo, it moves the screw until the voltage is the same as on the setting control

If it suddenly breaks, go back to the last thing that you did before it broke and start looking there :)

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