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New rear axle assembly has arrived

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13 Sep 2012 10:14 #48034 by Obarno
Hi ZookFastback
Interesting situation as that weld would presumably have been made by an automatic machine, and not hand welded. So maybe it has happened to other cars as well. I think you were very lucky to get home with it, but even more lucky that it didn't cause as accident.
Good luck with your claim!

Manual VVT, 2 1/2" lift, ORA castor corrected arms, 2" ORA body lift, 4:1 transfer box, Uprated front shafts & CVs ERM , ARBs back & front 3.9 diffs, 6 point cage, ORA winch bumper - Superwinch EP9, ORA rear bumper, ORA axle truses, Diff guards ERM , TBR tank guard, Snorkel, Kumho KL71.30.9.50 15

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  • Dave c
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13 Sep 2012 12:22 #48035 by Dave c
Replied by Dave c on topic New rear axle assembly has arrived
I built some axle welding machines years ago when the ford transit as its known over here was RWD
The cases on those were not so much welded more fused together bacically you bought the 2 parts together + on one - on the other it would then strike an arch bettween the 2 parts draw them apart to increase the arc and weld pool before slamming them back together machines sceamed like banshees as the arc was drawn apart very cool but never seemed like a good old MIG or Arc weld

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  • ZookFastback
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13 Sep 2012 13:00 #48037 by ZookFastback
Replied by ZookFastback on topic New rear axle assembly has arrived
Hmmm, interesting chat with a Suzi rep. He reminded me that the soft-tops were made by Santana Motors in Spain and that Santana declared bankruptcy. Lol, I am not paranoid, the world really is conspiring against me ;)

Anyway, don't care. Main thing is to get up and running. If anyone else has had the same problem with axle housing welding would be interested to hear from you. Class action as opposed to non-classy action :p

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  • Dave c
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13 Sep 2012 17:14 #48074 by Dave c
Replied by Dave c on topic New rear axle assembly has arrived
Hmmmmmm could be i was happy to see mine had a J for Japan prefix on the chassis number
Santana did the S3 late landrovers over here from what i beleive they were not so good and the Spanish SJs and Sammies were shocking for rust and poor build quality ive still got a Jap SJ 26years old not mint but still all there

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  • markyp2000
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13 Sep 2012 18:07 #48078 by markyp2000
Replied by markyp2000 on topic New rear axle assembly has arrived
its only the soft top jimnys that are made in spain i think

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  • ZookFastback
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19 Sep 2012 07:50 #48341 by ZookFastback
Replied by ZookFastback on topic New rear axle assembly has arrived
Old rear axle assembly removed at last. I have never done this sort of work before so I go slow and take plenty of photos.
[IMG


Nothing seized up in the bolt side of things so all is going good and will use the same bolts for re-assembly. Must remember to put that purple thread stuff on after I have cleaned the threads with wire brush. Poly bushes haven't arrived yet so may not get to assemble over weekend but no hurry, got plenty of cars.
[IMG

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