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Fuel Pump Removal G13BB Jimny 1999 JLX

  • Owl
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18 Feb 2021 05:51 #232915 by Owl
Hi All,  going to attempt to replace fuel pump.  Is it easier to nibble out a section on the floor to remove and refit the fuel pump?  Or does it have to be done by lowering the fuel tank out of the vehicle.  Was thinking of nibbling a section out and later fabricating a sheet metal hinged and sealed flap door. 

Or would it be easier to do the workshop manual way? Is there other considerations Im missing,  fuel lines?  Has anybody replaced the fuel pump from the top?    Advice always appreciated  Owl. 

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  • Lambert
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  • The quickest Jimny in Harrogate...(that I own)
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18 Feb 2021 06:06 #232917 by Lambert
It can be done from above but it's not straightforward. Having said that it's not necessarily that simple to get the retaining bolts out of the tank to drop it. I think I would persist with taking the tank out though.

Temeraire (2018 quasar grey automatic)
One of the last 200ish of the gen3s, probably.
Bellerophon (2024 grello van daily
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  • Owl
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18 Feb 2021 06:14 - 18 Feb 2021 06:16 #232918 by Owl
Replied by Owl on topic Fuel Pump Removal G13BB Jimny 1999 JLX
Lambert thanks, Is it just the cutting that puts you off the idea?  The rear seats are long gone,  just has a bit of carpet in the back 
Last edit: 18 Feb 2021 06:16 by Owl.

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  • Lambert
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18 Feb 2021 08:51 #232921 by Lambert
What puts me off is that a simple hole to get to the pump doesn't leave much space for the associated pipes and before you know it the whole boot floor is out.

Temeraire (2018 quasar grey automatic)
One of the last 200ish of the gen3s, probably.
Bellerophon (2024 grello van daily
ADOS Attention Deficit Ooooh Shiny!

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  • Owl
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19 Feb 2021 04:51 #232977 by Owl
Replied by Owl on topic Fuel Pump Removal G13BB Jimny 1999 JLX
Yes thanks Lambert, I thought of the pipes that they might need a bit of space and movement for disconnect and connection of pipes or more. Could get messy, Ill stick with your advice and drop the tank and work it to the w'shop manual details. Ill see how it goes. Thanks . Owl.

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19 Feb 2021 06:53 #232980 by Old Neil
Don't forget the plastic access cover in the wheel arch

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