A place for more technical discussions. Please make sure you post in the correct section on the site, this way it keeps the site tidy AND ensures you get a more relevant answer.

4WD not working

  • S99GBY
  • Topic Author
  • New Member
  • New Member
    Public
More
10 Dec 2020 13:34 #230824 by S99GBY
4WD not working was created by S99GBY
I inherited a 04 jimny from a friend who passed away earlier in the year. The 4WD hasn’t worked since I have had it and I don’t know about prior to me having it. It went into the garage yesterday to have it looked at and have been told that the whole system needs replacing as the pipes have all rusted through. The garage spent 4 hours doing a temporary fix on this for me free of charge and said it could last a couple months or a couple years. It does now work in 4WD but obviously it won’t forever. Has anyone else had this experience? If so what did the costs come to?

Please Log in or Create an account to join the conversation.

More
10 Dec 2020 14:10 #230825 by jackonlyjack
Replied by jackonlyjack on topic 4WD not working
For the easiest fit manual locking hubs
Or use silicone hose, 4mm internal bore and a couple of T connectors

Please Log in or Create an account to join the conversation.

More
10 Dec 2020 21:51 #230829 by Scimike
Replied by Scimike on topic 4WD not working
Yes, rusted through vacuum pipes on the front axle is a common failure mode, but not inevitable. It goes hand in hand with general rusting of the Jimny and what previous owners have done to slow this down.
So your options are as Jack said ^^^^
You are looking at £100 - £160 for manual hubs.
Replace the rusted tubes with silicon pipe and plastic fittings, not sure of cost, but cheapest option.
Just to add you can also replace the pipes with Suzuki replacements. The last time I looked about £180 in parts.

Just some rough parts costings for comparison, not intended to be 100% accurate.

Me - I like my vacuum hubs and intend to keep them working as long as I can, it's just my preference.

Yokohama Geolanders, Sony head unit, NAUTILUS Air Horn, DRL conversion, Rear cargo space, Elvis Bobblehead, transfer Guard, Indian hanging Elephant, Koni Heavy track dampers, Custom SS exhaust, Voodoo Doll, Adventure Rack with LED ight bar, vintage ERIBA caravan usually attached (yes it's slow)

Please Log in or Create an account to join the conversation.

  • justintime441
  • New Member
  • New Member
    Public
More
11 Dec 2020 04:03 #230832 by justintime441
Replied by justintime441 on topic 4WD not working
What did their "temporary fix" entail? On my jimny the vacuum hubs seemed to have stopped working on one of the previous owners. I only noticed this after I had pulled the hubs for cleaning - it was welded solid. There's nothing inherently wrong with this, but it uses more gas, and wears parts that shouldn't be worn. Just letting you know that if this is what they had done I'd suggest looking about a pair of manual hubs.

Please Log in or Create an account to join the conversation.

More
11 Dec 2020 07:52 #230834 by bryn
Replied by bryn on topic 4WD not working
Temporary might be permanent and without looking at the work they have done, who can tell. If you don’t know your way around the 4WD system (and even if you did) then manual hubs are the best option.
bryn

Please Log in or Create an account to join the conversation.

Time to create page: 0.213 seconds
Joomla template by a4joomla
We use cookies to give you the best online experience. Please let us know if you agree to all of these cookies. Accepting the Cookies also accepts the Disclaimers for the website.