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Rev Limit

  • Stuttgart
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21 Jan 2016 09:43 #160764 by Stuttgart
Rev Limit was created by Stuttgart
I have recently swapped my Spanish built jimny to a 97 vitara 1.6 engine, after doing this i could only rev to 5000RPM, before with my 1.3 it would rev to 7500RPM, when it reaches 5000 it sounds like a misfire, but that may be heavy exhaust blow, after refitting a head and camshaft the other day, occasionly she wont rev past 3000, i thought this was happening when the engine was hot but it did it this morning when cold. Also when this happens the immobiliser light flashes a bit.
All advice is much appreciated

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  • GraphicX
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22 Jan 2016 12:38 #160855 by GraphicX
Replied by GraphicX on topic Rev Limit
did you use the 1.3 litre camshaft ?

did you change to the green (suzuki baleno) injectors ?

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  • Stuttgart
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22 Jan 2016 16:55 #160872 by Stuttgart
Replied by Stuttgart on topic Rev Limit
i did use the 1.3 camshaft, as far as i am aware the 1.6 and 1.3 cams have identical profiles, i didnt use the 1.6 injectors to start with as they didn't fit, but now i have modified the rail and am running them but the problem still occurs

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23 Jan 2016 10:13 #160915 by GraphicX
Replied by GraphicX on topic Rev Limit
from what i understand the 1.6 cam has a longer duration for opening the valves due to the longer stroke, but it should still rev pretty well just not as gutsy.

what injectors did you use ? the type that are most successful are the green injectors found in suzuki balenos which also have the 1.6 & look identical to those of the jimny except for the colour. from all the reading i did prior to swapping to the 1.6 no other injectors will give satisfactory performance, especially those that have the fatter body & i think some metal in the body as well.

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23 Jan 2016 17:54 #160964 by Rhinoman
Replied by Rhinoman on topic Rev Limit
If the immobiliser light is flashing then its an electrical problem. usually its a cam or crank sensor but it could be a loose connection that is vibrating at higher RPM.

Some Suzukis and a bunch of motorcycles.

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23 Jan 2016 18:58 #160977 by Stuttgart
Replied by Stuttgart on topic Rev Limit
thank you, i do have the fatter metal ones and it felt no different to the 1.3 ones, could it possibly be cutting at 5000 because its too lean ? and will hook up a scanning tool

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