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How to remove rear diff

  • tim_jimny53
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14 Feb 2015 11:01 #137880 by tim_jimny53
How to remove rear diff was created by tim_jimny53
Hi all as title says wondering how to take the rear diff out my Jim , any advise would be much appreciated.

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14 Feb 2015 11:13 #137883 by funkyjimny
Replied by funkyjimny on topic How to remove rear diff
Unbolt Propshaft fron diff nose, wheels off, drums off, unbolt half shafts which is 4 nuts behind the drum backplates. Ideally get a slide hammer and pull the shafts out just an inch. Undo the bolts holding the diff into the axle. Now if you are very lucky and careful and have a couple of willing mates you can leave the brakes connected, have one mate on each half shaft and hold the diff yourself and pull it out. Diff will probably be stuck in with sealer though so break that seal first.
Sometimes it's so close but won't come out with brakes connected on the OS , in this case you can undo a small bracket that holds the handbrake cable in place on the chassis to give just a little bit more play. Be very careful you don't damage your brake pipes !

Gary
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14 Feb 2015 11:27 #137887 by tim_jimny53
Replied by tim_jimny53 on topic How to remove rear diff
Thanks for that very quick reply , all in prep for the lock right :)

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14 Feb 2015 11:43 #137893 by funkyjimny
Replied by funkyjimny on topic How to remove rear diff
When you fit the lockright make sure you take the manual that comes in the box and put it in the bin.
Download the correct manual from their website, 5 times longer and it's correct.... If you use the manual from the box the diff will be too tight and clunk and bang everywhere, nice and quiet installed by the downloaded manual !

Been there, done that... Took it out and did it again...

Gary

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14 Feb 2015 12:02 #137897 by X8GGY
Replied by X8GGY on topic How to remove rear diff
Some photos in my Blog Part One that may help -

www.bits4vits.co.uk/store/the-jimny-re-build/blog_272.html

Including the use of a daughter, as Gary mentioned above... ;)

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14 Feb 2015 12:21 #137898 by Jezz
Replied by Jezz on topic How to remove rear diff
Don't forget to drain the diff oil first, unless you like wearing it.

It's been fettled just a tad.

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