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BigJimnyMeet (North) 2024 (12 Jan 2024)


BigJimnyMeet 2024

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Re:Pitman arm and rod end

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16 Nov 2019 20:51 - 16 Nov 2019 20:52 #215703 by mlines
Its MOT time and last time we had a note that the tie rod ends were going to need looking at during the year.

The rod end at the steering box seems to be cold welded onto the Pitman arm and the Pitman arm seems cold welded onto the steering box. We have had the Jimny since 2007 and neither this joint or the pitman arm have ever been off.

My standard joint splitter/puller will not touch either.

Going to look at a heavier puller for the pitman arm tomorrow so that the whole lot comes off and I can get more aggressive on the work bench with the rod end.

Any ideas in the meantime that could save me some effort?

Martin

2003 M13 early KAP build.
3" Trailmaster lift with 1.5 Spacers on front
Customised winch bumper and roll cage
235/85R16 Maxxis Bighorns on 16" Rims, 4:1 Rocklobster, Rear ARB locker and on-board air
Corrected arms all-round, rear disks, Recaro seats and harnesses
Last edit: 16 Nov 2019 20:52 by mlines.

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16 Nov 2019 22:48 #215706 by gv42
Replied by gv42 on topic Pitman arm and rod end
blow torch, heat up.and then spray wd40 , onto area, the heat will draw in the wd40 and release the stuck area? , worked for us!

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  • Riccy
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17 Nov 2019 07:14 #215707 by Riccy
Replied by Riccy on topic Pitman arm and rod end
Speak to Rhino Ray about a dropped pitman arm he makes/sells ;-)

in the conversation casually ask how to remove the old arm, though I suspect its heat, big pullers and swearing required there :laugh:

J999 MNY, ULYSSES M18 VVT with ITB's Dyno tested at 130hp

Pickup/tipper, R7me gearbox & 6.4 Rocklobster, 31" Toyo MT, 2x ARB air locker 3.9 diffs in braced axles, 6" total lift, Floating rear conversion, Raptor painted, CB, Recaro's, Caged, etc, etc...

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17 Nov 2019 08:16 #215710 by mlines
Replied by mlines on topic Re:Pitman arm and rod end
Thanks, I am trying to avoid heat as my garage is integral to the house and it sets the smoke alarms of easily. I will have to cut the rubber away first to help

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Martin

2003 M13 early KAP build.
3" Trailmaster lift with 1.5 Spacers on front
Customised winch bumper and roll cage
235/85R16 Maxxis Bighorns on 16" Rims, 4:1 Rocklobster, Rear ARB locker and on-board air
Corrected arms all-round, rear disks, Recaro seats and harnesses

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17 Nov 2019 18:24 #215716 by X8GGY
Replied by X8GGY on topic Re:Pitman arm and rod end
I tried to remove the pitman arm on S200KYS to fit a Zanfi drop pitman, I snapped pullers and ran out of swear words. so eventually cut it off carefully to the splines so that it pinged off, as no amount of heat, tools and swearing was going to get it off...

So I'd concentrate on the track rod end rather than complicating things by trying to get the pitman arm off... :(

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  • Lambert
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17 Nov 2019 19:10 #215718 by Lambert
Replied by Lambert on topic Re:Pitman arm and rod end
I have only tried to remove a pitman arm from a land rover. Unless you have something akin to one of those 10 tonne Sykes Pickavant hydraulic pullers it will offer much resistance.

Temeraire (2018 quasar grey automatic)
One of the last 200ish of the gen3s, probably.
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17 Nov 2019 21:25 #215723 by Jimx5
Replied by Jimx5 on topic Re:Pitman arm and rod end
Along with a bearing puller, if you can access it in situ or on a bench, lay a few lines of weld around the bulb end.

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